Best Welder for Exhaust Pipe: Reviews, Buying Guide and FAQs 2022

by Terry R.

It is good to get your car exhaust repaired regularly. In such a case, good welding equipment capable of producing the most significant outcomes is necessary. A welder should be a one-time purchase since you wouldn't want a tool that will wear out quickly. Any repairs or modifications to the exhaust pipe system will need the use of a welder. The work will become much simpler if you get the finest welder for the exhaust pipes.

Welding devices have gotten more small and user-friendly as technology has advanced. A welder is unquestionably pricey, but it is necessary equipment. As a result, many people choose to conduct their welding at home rather than visiting a technician. A proficient welder can weld various metals for various machinery or tools. Nonetheless, we've highlighted a few excellent flux-core, TIG, and MIG welding tools that are suitable for exhaust pipes.

Do you need a welder right now to help you repair your exhaust pipe? But are you confused about the model to put your hard-earned income in?

You've come to the correct spot since we've reviewed different welders based on various factors and compiled a list of the top welders for exhaust pipes. We have presented the best welders in this post to provide you with optimal performance. In contrast to the evaluation, we have provided positives and negatives so that you can obtain a comprehensive understanding of the product and spend your money carefully.

Welding is a complex labor procedure that necessitates specific equipment and techniques for each metal. Many readers have asked us whether we have any welding equipment that we suggest as the finest welder for exhaust pipe systems.

We requested our panel of specialists to evaluate a few welding equipment capable of completing the proper procedure on exhaust pipe systems. They provided us with the following suggestions for equipment that they thought would be suitable for this sort of operation.

Which Welder is Finest for welding Exhaust Pipe Systems?

MIG welding equipment is often the optimum one for welding exhausts. The car's exhaust system is unique and cannot be welded by standard welders. As a result, they must be welded using specially developed equipment, and the MIG machine is ideal for welding thinner petal components. They provide the most outstanding results while also protecting the metal elements being welded. They also produce welds that grip metals firmly and for a long time.

This post aims to offer you a few Ideal MIG and flux-core welders for the exhaust pipe system. Most significantly, the devices featured are helpful, ensuring that you receive the most return for your dollars.

Unless you're dealing with heavy-duty gear, exhaust pipes aren't usually particularly thick; the minimal thickness, I think, is roughly 16 gauges.

Top 7 Best Welder for Exhaust Pipe

We have briefly examined our top seven welders for exhaust pipe repair here:

Top 7 Best Welder for Exhaust Pipe
Top 7 Best Welder for Exhaust Pipe

1. Hobart Handler 140, 500559, 115V MIG Welder - Link

Hobart 500559 Handler 140 MIG Welder 115V
Hobart 500559 Handler 140 MIG Welder 115V

This equipment will provide you with power and capacities that you didn't realize could be found in such a little package. The apparatus is just 57 pounds and is 19 inches x 11 inches x 13 inches. It is lightweight, convenient to store on a rack or under a cupboard. It can be moved to the job site without needing a vehicle or cart.

This MIG welding equipment runs on standard 110-volt electrical circuits available in most garages, homes, and businesses. It features a five-position voltage regulation selector, so you can tune as per the material you're welding on. While using it be sure that you'll obtain a precise, powerful bead.

It features a heavy-duty work clamp and a cast aluminum driving mechanism that ensures longevity. It is simple to set up and operate, making it suitable for most homes, small company owners, and vehicle restoration hobbyists.

It is ideal for car repairs, agricultural and gardening equipment repair work, fences, trailers, and other projects. Expert or inexperienced welders may use it to construct or mend metal outdoor furniture and decorations


  • It provides enough penetration and a steady arc.
  • The wire feed system is constructed of metal, which is more robust and performs better than plastic ones.
  • The dual gauge regulator is high quality, and you won't have to replace it anytime soon.
  • Has a 5-position voltage control for improved arc performance.


  • To assemble this welder, you'll need a ½" wrench and a 10mm wrench.

2. Forney Easy Weld 261, 120 volts, 140 FC-i Welder, Green - Link

Forney Easy Weld 261, 140 FC-i Welder, 120V, Green
Forney Easy Weld 261, 140 FC-i Welder, 120V, Green

Forney is another American company that leads the welding industry with relatively affordable goods. Their welders are intended to be inexpensive and long-lasting enough for household usage. This is our second suggestion since we've heard many excellent things about it from metal Hobbyists and artists.

The Easy Weld is a more competent tool than the Handler previously discussed. Specifically, the amperage output is much higher. As per the manufacturer, it can function between 30 and 140 amps. This one, like the Hobart, just feeds flux wire, but it will do the job for welding exhaust.

Because it generates higher amps, it can also weld thick materials - up to 1/4 inch. The duty cycle is improved as a result of the increased amp range. At 90A, you can perform welding for 3 minutes continuously before the machine rest. That expands your skills to work on a more extensive range of tasks.

The Easy Weld design isn't flawless, but it's just 19 pounds compared to Hobart's 44 pounds. This increases the machine's portability. Your spine will certainly appreciate the choice if you suffer from back discomfort.


  • Extensive amperage range
  • Infinite control options
  • High duty cycle
  • Extremely low cost
  • Lightweight


  • Only the flux core

3. Hobart Handler 190 with SpoolRunner 100 (500554001) - Link

Hobart 500554001 Handler 190 with SpoolRunner 100
Hobart 500554001 Handler 190 with SpoolRunner 100

Hobart 500554001 is a top-of-the-line welder for an exhaust system that produces an exceptional weld quality that isn't even found in specific high-end models. It offers all of the characteristics you'll need to get excellent performance out of it.

Without even any doubt, the Hobart 500554001 is the highest-rated welder that allows you the entire control over your weld on the exhaust pipe. It has a wire feed speed regulation that ranges from 40-740 IPM.

Furthermore, it has seven voltage control settings with increased magnetic for top-notch arc quality. The adjustable voltage and wire feed speed also allow the welder to match any wire diameter for optimal penetration and bead look.

In addition to the exhaust pipe, welding other kinds of material would have become a pleasurable experience for you, thanks to the 20-190 Amp current range. Its power is unrivaled, as it can weld from 24 gauges to 5/16 inch steel in a single pass.

It can easily weld stainless steel, aluminized material, or steel exhaust pipes. With a 30 percent duty cycle at 130 AMP, you can trust it to finish welding projects swiftly and without making you wait even longer.

To connect the SpoolRunner 100 spool gun, this system has an integrated spool gun regulation circuitry that eliminates the need for a control box. The possibility of thermal overloading in the power transformer is relatively minimal with the self-resetting thermal overall.

It also has short-circuited and self-resetting motor safety which keeps you safe in an accident. It has a high-quality metal construction that ensures it will be on your team for a long time.


  • High-quality arc performance.
  • It may be used to weld various metals with varying thicknesses.
  • Simple and fast setup procedure.
  • A smooth arc with little splatter.
  • A plethora of security measures.


  • The dial buttons are unresponsive.
  • Insufficient power cable length.

4. LOTOS AC/DC Aluminum Welder Square Wave Inverter, TIG200ACDC - Link

LOTOS TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown
LOTOS TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown

Select the Lotos TIG 200 if you want a high-quality exhaust pipe welder without spending a lot of money. It is a Dual Voltage and Dual-Frequency automated welder. This is not the most economical TIG welder on the marketplace, but it gives adequate services at affordable rates.

The welder is capable of welding stainless steel, aluminum, mild steel, and other metals. This welder is simple to use and has no difficulties.

Key Characteristics:

ü The finest attribute of Lotos TIG2OO is its ability to function effectively in various scenarios or situations. The quality stays the same as under normal operating circumstances.

ü It has a built-in square-wave inverter, which helps smooth out the operation and ensures precise and high-quality welding.

ü The HF torch control and start functions guarantee that welds are always exact and of high quality. The item sits well on 14 to 1/8 inch stainless steel and aluminum.


  • Dual-voltage
  • Adaptable controls
  • Features of industrial quality
  • A strong appearance
  • Fast switching


  • Heavy
  • Not portable/compact
  • No MIG option available

5. Handler 100 Hobart 500572 - Link

Hobart 500572 Handler 100
Hobart 500572 Handler 100

For those who are unfamiliar, Hobart is a significant company in the welding sector. Since the start of the 20th century, they have produced filler metals and welders. A firm that has been in business for a long time shows that this is a name you can trust.

As the title suggests, the welder we'll bring is a 100 amp Hobart Handler. The 500572 comes with everything you want to start joining pipes in no time. It is one of the best welders for beginners and advanced alike.

The welder can be set to run at 30-100 amps. It uses flux-cored wire, making it ideal for soldering mild steel frames, exhaust pipes, and minor repairs around the property or in the garage. Because the flux core penetrates more than normal MIG, the optimum thickness range for working is 18 gauges up to 3/16 of an inch. If you simply want to weld thin sheet metal, the rated output should be sufficient. At 80 Amps, you may operate the welder for 2 minutes in succession before it shuts off to cool down. At 45 amps, the cycle is 60%, which equates to six minutes of welding, and at 30A, it is 100%.

This product's design is consistent with the rest of its welders. The transformers needed to create the amps are somewhat hefty, but they are also resilient and sturdy.


  • Cost-effective
  • Recognized brand
  • Holds a 10-pound spool
  • Long-lasting design
  • An extensive voltage range for operation


  • Only self-shielded wire
  • Large machine


MILLER ELECTRIC MIG Welder,120/240VAC,1 Phase
MILLER ELECTRIC MIG Welder,120/240VAC,1 Phase

It is a welding machine with two power sources. It can run on 110 volt home currents and the stronger 220-volt currents suited for big appliances.

It possesses a strong angled cast aluminum drive system that adds to the machine's durability. It is capable of performing MIG and flux core welding operations. It contains thermal overload safety and a fan on demand to maintain the system cool and running effectively.

This equipment is ideal for farm and vehicle repair hobbyists, homeowners, and craft artists. It is flexible and may be an excellent machine for inexperienced welders.

It includes a MIG gun with a ten-foot working cable with a clamp-on end, a convenient solenoid gas valve built into the device, a dual regulator, suitable gas pipe, and accessories like sample wire, tips, and hook loop cable wraps.


  • Has a wide operational range of 30 - 230 A, making it appropriate for welding various thin and thick materials.
  • Its 40 percent duty cycle distinguishes it from standard welders, which provide a 20-30% duty cycle.
  • Ideal for welding up to 24 gauge steel and up to 3/8" steel without any arc concerns.
  • It can operate on two voltages: 120V and 240V.
  • It is ideal for beginning welders since it can be used with standard electrical outlets.


  • Not intended for arc welding.

7. Handler 190 MIG Welder 230V Hobart 500554 - Link

Hobart 500554 Handler 190 MIG Welder 230V
Hobart 500554 Handler 190 MIG Welder 230V

This gadget is made of high-quality materials to survive for many years. It weighs just 78 pounds. Therefore most welders will be able to carry or relocate it if necessary. It has dimensions of 12.3 inches x 10.6 inches x 19.5 inches.

This equipment is used for MIG welding, a kind of welding. It is a 230-volt device intended for households and small company owners yet capable of industrial performance.

It is suitable for welding 24 gauge metals up to 5/16" thick. If you have a spool runner spool gun, you may simply utilize the equipment to weld aluminum. It contains a switch that easily converts from the standard MIG gun to the aluminum gun. It also includes a configuration guide to assist you in determining your settings based on the materials you'll be working with.

This device is ideal for repairing lawnmower decks, fences, trailer frames, car body welding, exhaust systems, and other objects.


  • With a capability of up to 190 amps, you have the power to weld a wide variety of thicknesses since you can adjust the current from 25 to 190 amps.
  • With infinite speed regulation and wire feed, you can weld thin materials accurately.
  • For outdoors, a 6000-7000 watt generator may be used.
  • Excellent for welding various types of exhausts.


  • While 30 percent duty cycle at 130 amps isn't too awful, it might be inconvenient for heavy-load operations.

WelderGuide for Buyers

Welders may choose from a range of alternatives that vary in polarities, duty cycles, amperages, and so on. These accessible options and information will intimidate you if you don't understand the critical criteria required to meet your expectations.

Since you've decided to purchase a welder for the exhaust system and have made your way to this article, we're going to tell you about the main aspects to consider when selecting the ideal welder for welding the exhaust pipe system.

Welding equipment is becoming more popular among do-it-yourselfers. You can do all of your DIY repairs using a portable and small welder. However, not all welders are equally capable of mending exhaust pipes.

So, how can you decide which welder is suitable for the job of mending your exhaust pipe? Understanding a few characteristics can help you choose which welder is best suited for the job. You may look for the following qualities in welders on the market.


Welding is a heat-based procedure that joins parts together. The heat is produced by an electrical spark or a gaseous flame. A welder requires a lot of electricity to perform all of this. When it refers to the power of a welder, though, things are different.

Output Power

The work you can accomplish with welder is determined by its power output. Higher power output is required for welding thicker metals. However, the same power is not recommended for welding thinner gauge metal.

The exhaust pipe has varied thicknesses. As a result, a welder's power output should be adjusted to weld both thick and thin metal. A welder's optimal power output ranges between 10 and 140 amps. In this case, a 10amp welder can tackle thin gauge metal, whereas a 140amp welder can tackle a larger sheet of metal.

Input of Power

Because a welder requires a power source to function, you need to have a welder that consumes less yet provides more. When the input power is smaller than the output power, the electricity cost is reduced. The welding exhaust pipe requires just a little amount of electricity.

Cycle of Duty

When purchasing a welder, you must consider the duty cycle. It specifies how long a welder can work without overheating in ten minutes. As you may know, the duty cycle is stated as a percentage. At 100A, some welders have a duty cycle of 40%.

These units can run continuously for four minutes before stopping for a six-minute break. Most welders have extended duty cycles because they are designed for heavy-demand tasks. It ensured they could use it for a more extended period without taking a break.

Wire Feed Rate

The wire feed speed refers to how quickly the gun feeds the welding wire. It is critical to the performance of the completed weld. If the speed is too slow, the wire will vanish when it comes into contact with the metal. As a result, the welding finish is irregular and clumsy. If the speed is higher, there would be nothing but spatter all over the place.

Consequently, the choice is to select a welder with variable wire feed speed. The speed would be automatically changed based on the power.


As previously said, welding is now a do-it-yourself activity. Most individuals with little welding experience prefer a portable welder at home. As a result, they may carry the welder anywhere they choose.

The device's weight ranges from 10-100 pounds, depending on its size. If you pick a bigger unit, you will receive more power, but it will also be heavier.

Furthermore, some relatively small welders outperform bigger ones. So, which one do you require? Consider if you have enough room at home. Is it necessary to change it occasionally? If not, try purchasing a smaller welder.

Features of Safety

It is usually preferable to have adequate safety measures in a welder. As a result, you may avoid any unfavorable accident. The following are some of the safety precautions accessible in the best sort of welder for exhaust pipes.

  • Thermal Overload Protection - this function assists in immediately shutting down the machine towards the conclusion of the duty cycle. As a result, it reduces overheating and extends the welder's lifespan.
  • Built-in Contactor - This function quickly cools the wire till you pull a trigger.


It is crucial to evaluate the welder's warranty. The finest welder for an exhaust pipe should have a guarantee ranging from one year to three or five years. Given the low cost of the welder, it is preferable to have an explicit money-back guarantee. As a result, you may replace or return the equipment if there is a problem.


Finally, one should evaluate all of the considerations above before selecting the finest welder for an exhaust pipe that meets his goals and budget. Ensure that you do not choose a merely affordable welder but of low quality. There are numerous economical solutions available in the marketplace, so ensure you choose the best one within your price range.

Welder Questions and Answers (FAQ)

How do you weld an exhaust pipe?

Welding an exhaust pipe is an easy but time-consuming job, but you should have no trouble if you follow the procedure precisely. To begin, measure and label the portions of the exhaust that require cutting. Then, using a hacksaw (or whatever similar), accurately cut the mark.

It is preferable to maintain the speed moderate since it will provide greater accuracy and allow the tubes to fit together easily. After slicing the pipes, you must secure all parts together with a C-clamp to prepare them for welding.

Your exhaust pipe is now ready for welding. While welding, ensure that all sections are thoroughly welded so that there are no gaps and no danger of leaking.

Is it tough to weld exhaust pipes?

Welding may be a challenging task if you don't pay attention. Before welding anything, there are specific basic guidelines to follow. So, make sure you stick to the rules and keep concentrated when welding. You'll like the work since it's both convenient and intriguing.

Can an aluminized exhaust pipe be welded?

Yes, an aluminized exhaust pipe may be welded. You may conduct welding operations using gas metal arc welding to get satisfactory results. Any welder competent of mild welding steel may be used.

Buy them at Walmart, eBay, Etsy (quality guaranteed)

Hobart 500572 Handler 100 - Walmart, Etsy, Ebay

Forney Easy Weld 261, 140 FC-i Welder, 120V, Green - Walmart, Etsy, eBay

2019 Everlast PowerMIG 140E 140 Amp MIG welder 110 volts FLUX Core Roll Capable - Walmart, Etsy, eBay

Hobart 500554 Handler 190 MIG Welder 230V - Walmart, Etsy, eBay

LINCOLN ELECTRIC CO K2697-1 Easy MIG 140 Wire Feed Welder, - Walmart, Etsy, eBay

Hobart 500559 Handler 140 MIG Welder 115V - Walmart, Etsy, eBay

MILLER ELECTRIC MIG Welder,120/240VAC,1 Phase - Walmart, Etsy, eBay

DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine IGBT Digital Display LCD Hot Start - Walmart, Etsy, eBay

Amico ARC-160D, 160 Amp Stick ARC IGBT Inverter DC Welder 115/230 Dual Voltage Welding - Walmart, Etsy, eBay

Conclusion for Welder Buyers

After reviewing the seven best welders for exhaust pipes on the market, selecting the finest welding equipment that will fulfill your standards and demands should no longer be a problem.

It is worth noting that each of the seven machines examined in this article has distinct and noteworthy characteristics. As a result, which of these welders would best fit your requirements depends on the task you want to work on and the exact qualities you want.

If you're on a limited budget, you don't want to purchase a low-quality welder that can cause you problems. Make sure you choose one that will effectively assist you.

With all of the benefits and drawbacks of each welder outlined, we expect you can choose the one which best meets your requirements.

About Terry R.

Hello everyone, Nice to meet you!I'm Terry. The man behind the sweet revelations blog. I'm a father of two energetic kids. I grew up in New York. I love to read books. I like to spend most of the time with my family and friends. I used to learn new things and wish to share my knowledge with others.

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